When every penny counts, manufacturers check out wire processing equipment suppliers to assist cut production costs and boost the cost per lead. To assist in your upcoming equipment purchase, Komax offers five things to understand about automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts with the penny. When every penny counts, manufacturers look for wire processing equipment suppliers to help you cut production costs and increase the cost per lead. With a growing number of OEMs requiring suppliers to meet quality standards for example the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is obviously a hot topic inside the wire processing industry. Every company should understand five important aspects before purchasing wire stripper crimper machine.
A simple Google search for wire crimping machines will return a number of potential suppliers with diverse product offerings. Machines that range from semi-automatic loose-piece crimping to completely automatic measure, cut, strip, and terminate are typical available in the marketplace. But can you be sure which crimping machine to pick? It’s important to have a production analysis of all current jobs to improve understand the quantity of crimps needed for each. From there, a company can check with an applications or sales engineering specialist to discover the saving money between semi-automatic and fully automatic machines.
Product innovation, particularly in industries including automotive, military, and aerospace, is actually a main contributor to an OEM’s long-term sustainability. As products and applications evolve, so will the wire harness requirements in the customer. How will these application changes affect future production requirements? Regarding fully automatic crimping machines, the flexibility of your machine should behave as a defining characteristic for a typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are typical common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly in order to meet these requirements on an open-platform crimping machine. Customers should always think about the future and just how their heavy duty cable strip cut machine will meet the needs for business in 5 years and beyond.
Customer and technical service ought to be open to buyers who purchase capital equipment. Several customers depend on one fully automatic crimping machine for all their production needs, technical services are critical inside the instance a unit stops running. Some suppliers train and certify their technicians across all products while some train technicians just for specific product categories. Make sure you perform homework and understand the service structure of your supplier and credentials of every service technician.
Among the fastest strategies to reduce costs would be to reduce unnecessary scrap material. Crimp force analyzing (CFA) software will be able to detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. While many companies today may not utilize CFA, making the required changes to incorporate CFA may pay dividends on the small investment, as you reduce the amount of faulty crimps and save money on your manufacturing costs.
Its not all crimping machines are alike, and in relation to the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals are usually the most dependable in determining dexjpky35 accuracy of any supplier’s marketing message while identifying the weaknesses and strengths from the machine. Be ready to ask key questions like what kind of feasibility testing the appliance has endured just before product launch. The lowest-priced, coax cable stripper may look fantastic in writing, but the potential issues, for example crimp repeatability, within an aging machine may affect its long term ROI.
In all of the, there are numerous more factors a possible customer and current wire harness manufacturer should identify when looking for their automatic crimping processes, including wire type and quality, applicator, along with the weather environment. A computerized crimping machine is a long-term investment and every business should consider looking at its current production needs along with its future capabilities.